Hypertherm Powermax85 SYNC Plasma Cutter, 50 ft 75° Hand Torch, 200-600V, 087184
The Hypertherm Powermax85 SYNC plasma cutter with a 50 ft 75° hand torch is a 25-85 A air plasma system for handheld cutting and gouging, rated for a recommended cut of 1 in. (25 mm) at 20 ipm. It runs on 200-480 V single-phase or 200-600 V three-phase power (CSA), and its SmartSYNC torch reads each single-piece cartridge by RFID to set the amperage and operating mode.
Past the recommended rating it cuts 1-1/4 in. (32 mm) at 10 ipm, and a hand-cutting severance cut reaches 1-1/2 in. (38 mm) at 5 ipm. Pierce capacity is 3/4 in. (20 mm) when cutting by hand or with a mechanized torch under programmable height control. For maximum-removal gouging, the typical metal removal rate is 18.2 lbs per hour, with a groove about 0.14 in. deep and 0.26 in. wide. Laser-marked, color-coded cartridges are easy to tell apart by process, and end-of-life detection shows when one needs replacing.
The IGBT inverter power supply is rated 12.2 kW at 143 VDC, and an engine-driven generator needs 20 kW to deliver the full 85 A. Gas can be clean, dry, oil-free air or nitrogen, ideally at 110-120 psi and never below 75 psi. With handles the unit measures 19 x 9.2 x 17 in. (D x W x H), it weighs 67 lbs with a 25 ft torch fitted, and the input power cable is 10 ft long. Electrical efficiency is 91.9%.
Highlights
Recommended cut 1 in. (25 mm) at 20 ipm; hand-cutting severance 1-1/2 in. (38 mm)
25-85 A output; 20 kW generator requirement for full output
Single-phase 200-480 V or three-phase 200-600 V input (CSA)
75° handheld torch on a 50 ft (15.2 m) lead
Typical gouge removal of 18.2 lbs of metal per hour
Specifications
Brand | Hypertherm |
Manufacturer part number | 087184 |
Processes | Air plasma cutting and gouging |
Input power | CSA: 200-480 V 1-phase; 200-600 V 3-phase; 50/60 Hz |
Output current | 25-85 A |
Torch | 75° handheld torch, 50 ft (15.2 m) lead |
Cut capacity | 1 in. (25 mm) at 20 ipm (500 mm/min) recommended; 1-1/4 in. (32 mm) at 10 ipm (250 mm/min) |
Severance cut | 1-1/2 in. (38 mm) at 5 ipm (125 mm/min), hand cutting |
Pierce capacity | 3/4 in. (20 mm), handheld or mechanized with programmable torch height control |
Typical gouge | 18.2 lbs per hour; groove 0.14 in. D x 0.26 in. W |
Gas supply | Clean, dry, oil-free air or nitrogen; 110-120 psi optimum, 75 psi minimum |
Engine drive | 20 kW for full 85 A output |
Power cable | 10 ft (3 m) |
Dimensions | 19 x 9.2 x 17 in. (D x W x H), with handles |
Weight (25 ft torch) | 67 lbs (CSA) |
Good to know
Check the input power (voltage, phase and amperage) against your supply before you order.

