Lincoln Electric Power Feed 84 HyperFill Wire Feeder One-Pak, Cool Wave 20S
The Lincoln Electric Power Feed 84 HyperFill One-Pak is a twin-wire feeder package that pairs a Power Feed 84 bench wire feeder with a Cool Wave 20S water cooler. HyperFill runs two wires through one feeder and one contact tip to raise deposition in heavy fabrication. The power source, power cables, coolant and regulators are not included.
HyperFill is Lincoln's patented twin-wire process: both wires share one wire feeder and one contact tip on a single power source, which keeps the system simple. Lincoln states deposition above 18 lbs/hr, and over 24 lbs/hr in robotic applications, with a stable arc for controlling large weld puddles and consistent wire feeding. Typical uses include structural steel manufacturing, heavy fabrication, robotic or automated welding and industrial equipment production.
As a One-Pak, it is intended for adding HyperFill to an existing welding system; HyperFill One-Paks generally include a feeder, a gun and HyperFill components but no power source. The Cool Wave 20S suits heavy-duty, high-current work, cooling torches rated up to 600 A at a 100% duty cycle. Its sensors watch coolant flow, capacity and temperature, it stops welding automatically when a fault appears and it hibernates while welding is idle. The bench feeder has four driven rolls and ArcLink communication.
Highlights
HyperFill twin-wire process through one feeder and one contact tip
Lincoln states deposition above 18 lbs/hr (over 24 lbs/hr in robotic use)
Cool Wave 20S sized for torches rated to 600 A at 100% duty cycle
Cooler monitors coolant flow, capacity and temperature and halts welding on a fault
Bench feeder with four driven rolls and ArcLink communication
Power source, power cables, coolant and regulators are not included
Specifications
Brand | Lincoln Electric |
Manufacturer part number | K5440-3 |
Feeder | Power Feed 84, bench, single feedhead |
Wire configuration | HyperFill |
Driven rolls | 4 |
Communication | ArcLink |
Water cooler | Cool Wave 20S |
Cooler rating | Torches up to 600 A at 100% duty cycle |
Typical application | Heavy fabrication |
Not included | Power source, power cables, coolant, regulators, welding wire, shielding gas |
