Miller Millermatic 255 Pulsed MIG Welder, 250A, 208/240V Single-Phase, 907734
The Miller Millermatic 255 is a 250-amp inverter pulsed MIG welder for MIG, flux-cored and pulsed MIG welding in light manufacturing and fabrication. This all-in-one machine connects to 208 or 240 V single-phase power, is rated 230 A at 25.5 V with a 60% duty cycle, and welds aluminum, stainless and mild steel up to 1/2 in. thick.
Maximum open-circuit voltage is 87 VDC and wire feed speed runs 50-800 IPM. It feeds .023-.045 in. solid steel, .023 in. stainless, .030-.045 in. flux-cored and .035-.047 in. aluminum wire from 12 in. spools, and Auto-Set Elite, program mode and a 7-inch color LCD keep setup quick. Pulsed MIG lowers heat input to limit distortion on thin material and reduces spatter and grinding.
The package includes a 10 ft (3 m) power cord, a 15 ft (4.5 m) 250-amp MDX-250 MIG gun for .035/.045 in. wire, fitted with Bernard AccuLock S consumables, a work cable and clamp with a 50 mm Dinse-style connector, a flow gauge regulator and gas hose, extra contact tips, reversible drive rolls and a material thickness gauge. The machine alone weighs 84 lb, can be mounted on EZ-Latch running gear, and delivers full output from generators of 12,000 watts or more.
Highlights
Rated 230 A at 25.5 V, 60% duty cycle; 87 VDC open-circuit voltage
Connects to 208 or 240 V single-phase input; Auto-Line needs no manual linking
MIG, pulsed MIG and flux-cored; aluminum, stainless and mild steel up to 1/2 in. thick
7-inch color LCD with Auto-Set Elite predefined settings and a program mode
Full output from generators of 12,000 W or larger
Machine alone weighs 84 lb and can mount on EZ-Latch running gear
Specifications
Brand | Miller |
Manufacturer part number | 907734 |
Processes | MIG (GMAW), pulsed MIG, flux-cored (FCAW) |
Input voltage | 208 V; 220/230/240 V, 1-phase, 60 Hz |
Rated output | 230 A at 25.5 V, 60% duty cycle |
Max open-circuit voltage | 87 VDC |
Output type | DC, CV |
Wire feed speed | 50-800 IPM |
Wire diameter | Solid steel .023-.045 in.; stainless .023 in.; flux-cored .03-.045 in.; aluminum .035-.047 in. |
Spool size | 12 in. (305 mm) |
Mild steel thickness | 24 ga. (0.51 mm) to 1/2 in. (13 mm) |
Aluminum thickness | 18 ga. (1.02 mm) to 1/2 in. (13 mm) |
Weldable metals | Steel, stainless steel, aluminum |
Generator | Full output at 12,000 W (12K) or higher |
Portability | Handle(s); can mount on running gear |
Weight | 84 lb (machine only) |
What's in the box
Power source with 10 ft (3 m) power cord
15 ft (4.5 m) 250-amp MDX-250 MIG gun with Bernard AccuLock S consumables for .035/.045 in. (0.9/1.2 mm) wire
10 ft (3 m) work cable and clamp with 50 mm Dinse-style connector
Flow gauge regulator and gas hose for argon or AR/CO2 mix
Extra contact tips
.035/.045 in. (0.9/1.2 mm) reversible drive rolls
Material thickness gauge
Good to know
Check the input power (voltage, phase and amperage) against your supply before you order.




